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Ductile Pipe
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Ductile iron pipe, also known as ductile cast iron pipe, is a versatile and durable product that has been used in various industries for many years. This type of pipe is made from a special type of cast iron that has been treated with magnesium to make it more flexible and resistant to cracking. Ductile iron pipe is known for its strength, durability, and flexibility, making it ideal for a wide range of applications.
One of the main advantages of ductile iron pipe is its strength. Ductile iron is much stronger than traditional cast iron, making it ideal for use in applications where high strength and durability are required. Ductile iron pipe is able to withstand high levels of pressure and stress without cracking or breaking, making it a reliable choice for demanding applications.
In addition to its strength, ductile iron pipe is also highly durable. Ductile iron is resistant to corrosion, abrasion, and other forms of damage, making it suitable for use in harsh environments. This durability ensures that ductile iron pipe has a long service life, reducing the need for frequent repairs and replacements.
Another key advantage of ductile iron pipe is its flexibility. Ductile iron pipe can be easily bent and shaped to fit a variety of configurations, making it ideal for use in complex piping systems. This flexibility allows for easy installation and maintenance, reducing the overall cost and time associated with these tasks.
In conclusion, ductile iron pipe is a strong, durable, and flexible product that offers many advantages for a variety of applications. Its strength, durability, and flexibility make it an ideal choice for demanding environments, while its smooth internal surface and efficient flow rates help to improve system performance. With its long service life and low maintenance requirements, ductile iron pipe is a cost-effective option for a wide range of projects. Whether used for water supply, wastewater treatment, gas distribution, or other applications, ductile iron pipe is a reliable and efficient choice for transporting fluids.
Product Features
Ductile iron pipe manufacturing process:
1.The performance of internal pressure resistance:Centrifugal ductile iron has the essence of iron and the performance of steel, so the ductile iron pipes have excellent security performance than pipes made from other materials. The designed working pressure is much higher than that of pipes made from other materials, the safty factor is pretty high, and the possible burst pressure is three times of the working pressure.
2.The performance of outer pressure resistance:The high pressure resistance can avoid the requirement of the pipe bed and protective cover, making the pipes laying rellable and economic.
3. Inner anti-corrosion layer:The inner layer of ductile iron pipes are centrifugally sprayed with cement mortar. Cement lining complies with the international standard ISO4179, ensuring the mortar strong and smooth. The motor coating will not fall off or foul, and its thickness is even ensuring the drinking water transferred by the pipes get good protection.
4.Protective coating:The zinc spraying of ductile iron pipes could protect the pipes proactively through the electrochemical effect of zinc and iron. With the high chiorinated resin paint, the pipes will get enhanced anti-corrosion protection. The surface zinc spraying of each pipe is not less than 130g/m², amd cpmplies with ISO8179 standard. We can also increase the zinc spraying thickness or spray zinc & aluminum alloy layer according to the customers' demand.
Application
1.Ductile iron pipes for water conveyance:
Product standards: BS EN545:2002, ISO2531:1998
1) Pipes are supplied in standard length of 5.5/6.0m, short length pipes as per respective standards can be supplied.
2) In addition to Class K9 pipes, we also supply K7, K8, K10 and K12 classes of pipe.
3) The thickness can be determined by the formula e=K (0.5+0.001DN)
4) PFA (allowable operating pressure) is the internal pressure, exclusive of surge, that a component can safely withstand in permanent service.
5) PMA (allowable maximum operating pressure) is the maximum internal pressure, including surge, that a component can withstand for a relatively short duration, when either fixed above ground level or laid and back filled underground in order to measure the integrity and leak tightness of the pipek.
2. Ductile iron pipes for sewerage application:
Product standard: BS EN598:2002
Quality checks at every stage of manufacturing:
1) Strict selection of raw material is an indispensable requirement to produce quality ductile iron pipes and fittings.
2) We produces liquid metal suited to manufacture ductile iron pipes. The liquid metal is further processed in induction furnaces.
It is then treated with magnesium for modularization and transferred to the centrifugal spun casting machines.
3) The pipes are heat treated, zinc coated, hydrostatically tested, tested, cement mortar lined and finished with a layer of bitumen coating.
4) The in process inspection and quality control at all points during the production cycle is strictly maintained and documented as ISO9001 quality systems.
Packing & Delivery
DN80-DN300: Usually by bundles;
DN350-DN2000: Usually by bulk;
During transportation, the pipes are fixed by timbers, blocks, nails & steel ropes with cushions at the side in possible moving
directions;
Bulk or containers for Shipping,shipment, and trucks or train for inland transport.
Can be packaged according to customer requirements
Customer Feedback
FAQ
Q1: Are you a ductile iron pipe manufacturer or trading company?
A: We are an integrated manufacturer and trading company with our own factory and multiple production lines, providing stable supply and project-based procurement support for international customers.
Q2: What are ductile iron pipes mainly used for?
A: Ductile iron pipes are widely used for potable water supply, wastewater, irrigation, drainage and other pressurized pipeline systems due to their strength and durability.
Q3: What standards and specifications are available?
A: We can supply ductile iron pipes according to international standards such as ISO, EN, ASTM and applicable local standards, depending on customer and project requirements.
Q4: What pipe diameters and pressure classes are available?
A: We supply ductile iron pipes in various nominal diameters, wall thicknesses and pressure classes. Available specifications depend on the applicable standard and project requirements.
Q5: What types of pipe joints are available?
A: Common connection options include push-on joints, mechanical joints and flanged connections. The appropriate joint type can be supplied according to project requirements.
Q6: What internal and external coatings are available?
A: Depending on the application and applicable standard, coatings may include cement mortar lining, zinc coating, bituminous coating, epoxy coating and other specified corrosion protection systems.
Q7: Can you provide customized ductile iron pipes and fittings?
A: Yes. We can supply customized pipe lengths, coatings, joint types, pressure classes and related fittings according to customer or project specifications.
Q8: What quality certificates and inspection documents do you provide?
A: We can provide MTCs and relevant inspection documents covering material properties, dimensions, coating, hydrostatic testing and other requirements specified by the applicable standard.
Q9: Do you accept third-party inspection?
A: Yes. Third-party inspection can be arranged according to customer or project requirements before shipment.
Q10: What is the MOQ and lead time?
A: MOQ and lead time depend on the pipe diameter, pressure class, coating, quantity and production schedule. Specific terms are confirmed with each quotation.
Q11: What payment methods and terms do you accept?
A: We generally accept T/T and L/C for international orders. Payment terms are confirmed according to the order value, product specifications, delivery terms and customer requirements.
Q12: How can I get a quotation for ductile iron pipes?
A: Please provide the required standard, nominal diameter, pressure class, pipe length, joint type, coating, quantity and delivery destination. We will prepare a quotation based on your specifications.
INQUIRY
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